Automatic Prefilled Syringe Filling Machine With Auto-Feeding System

Product Description

Product Overview
Introduction
The automatic syringe assembly machine is specially designed for the production of medical syringes. The whole process is highly automated. Touch screen PLC operation panel with automatic finished product counting system, the machine is easy to operate and has high efficiency, low noise, stable running. It meets the requirements for all kinds of syringe production.
Machines of these are with various types 1, 2, 3, 5, 10, 20ml, and many products, such as popular type, screw thread, twin set, inclined needle etc. are all could be assembled with this machine.
Automatic Syringe Assembly Machine Overview 1
Automatic Syringe Assembly Machine Overview 2
Features at a Glance
  • It adopts microcomputer control and Panasonic frequency converter for speed regulation, with small power consumption, photoelectric monitoring, automatic stop without material, fast assembly speed and stable and reliable performance. It can automatically inspect unqualified products, semi-blocked needles and products without silicone oil spray, greatly improving product quality.
  • The contact parts between the equipment and the product are made of (304) stainless steel, and other parts are protected by corrosion, the equipment will not pollute products and clean areas.
Right elevation view
Right elevation
Left elevation view
Left elevation
Front elevation view
Front elevation
Product Specifications
  • Product specifications: 1cc, 2cc, 3cc, 5cc, 10cc, 20cc, 30cc, 50cc
  • Production Capacity: 15000 pcs/hour according to 5cc design under normal production conditions
  • Machine dimensions: 4800x2300x2200 (mm)
  • Personnel: 1 operator/set
  • Feeding method: silo material extraction, automatic centrifugal cutting, automatic material control without material
  • Design life: Not less than 8 years (excluding spare parts manufacturing life). During continuous operation, the equipment should be regularly maintained to ensure the life of the equipment
  • Total power of the machine: 2.5kw, the input power can be adjusted accordingly
  • Weight: 1500kg
Specification Parameters 1ml 2-3ml 5ml 10ml 20ml
Assembling range 1ml 2-3ml 5ml 10ml 20ml
Assembling speed 350-400pcs/min 350-400pcs/min 350-400pcs/min 350-400pcs/min 250-300pcs/min
Input 220V 50HZ
Machine size 700X400X210cm
Power 3kw
Weight 1800kg
Air pressure 0.2-0.4MPa
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Company Profile
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Frequently Asked Questions
What types of syringes can this machine assemble?
The automatic syringe assembly machine supports a wide range of syringe types, including capacities of 1ml, 2ml, 3ml, 5ml, 10ml, and 20ml. It can handle various syringe configurations such as popular types, screw threads, twin sets, and inclined needle types.
What is the maximum production capacity of the machine?
The machine delivers a production capacity of up to 15,000 pieces per hour for a standard 5cc syringe design under normal operating conditions. The assembly speed varies from 250 to 400 pieces per minute depending on the specific syringe size.
How does the machine ensure the quality of assembled syringes?
It features photoelectric monitoring that automatically inspects and rejects unqualified products, detects semi-blocked needles, and identifies syringes that missed the silicone oil spray. It also automatically stops operating when there is no input material.
Are the materials used in the machine suitable for cleanroom environments?
Yes, all contact parts between the equipment and the syringe products are built using high-quality (304) stainless steel, and other parts are fully corrosion-protected to guarantee zero pollution in the clean production zone.
What are the power and utility requirements for installation?
The main assembly machine requires an input voltage of 220V at 50Hz, with a total power output ranging from 2.5kw to 3kw. It also requires an external air pressure supply between 0.2 and 0.4MPa to run the pneumatic systems.

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